Back to Projects Fire Protection Tank and Pump Room – Villa Rica
Structural Design Industrial Infrastructure — Parque Sur Free Trade Zone, Villa Rica, Cauca

Fire Protection Tank and Pump Room – Villa Rica

Buried hydraulic structure with retaining walls and a high water table

Structural Design Hydraulic Structures Retaining Walls Foundation Design ACI 350 ETABS NSR-10

Key Highlights

  • 2.50 m concrete walls modeled as fixed at the base and pinned at the top (propped cantilever)
  • Water table at 0.80 m depth: hydrostatic pressure included in the design of the walls and slab
  • Crack control for severe exposure (z ≤ 17 500 kg/cm, NSR-10 §C.10.6.4)
  • Mixed foundation system: isolated footings + a mat that ties all the walls together
  • One-way ribbed cover slab with a 5.84 m clear span

Technical Specifications

Stories
1
Height
2.50 m
Structural System
Reinforced concrete walls (hydraulic structure)
Codes & Standards
NSR-10, ACI 350
Software
ETABS, Excel
Foundation
Isolated footings + mat foundation (allowable bearing 11.7 t/m² at −2.5 m)

Context

Storage tank and pump room pit for the fire protection system of an industrial warehouse inside a free trade zone in Villa Rica, Cauca. It is a single-level buried structure with perimeter concrete walls that resist earth pressure, surcharge and hydrostatic pressure, since the geotechnical study reported the water table at only 0.80 m below grade. It sits on site class D (Aa = 0.25, Av = 0.20).

Role

Support role in the structural design. I developed the ETABS modeling, the seismic analysis, the element and foundation design and the calculation report, and supported the production of drawings, under the review and signature of the engineer of record.

Process

  • ETABS model of the tank–pit–slab assembly, with a separate model for the foundation
  • Calculation of lateral pressures (at-rest earth pressure K = 0.569, 250 kg/m² surcharge and hydrostatic pressure from the water table)
  • Design of the walls as fixed–pinned members, numerically integrating the reactions and the compatibility moments
  • Flexure, shear and crack-control checks for severe exposure, with one or two layers of reinforcement depending on the thickness
  • Design of the ribbed cover slab (T-beam) with a total depth of 450 mm and a span of 5.84 m
  • Integration of isolated footings and a mat foundation to resist the pressures from all the walls

Results

  • Walls, cover slab and foundation verified for flexure, shear and cracking under severe exposure
  • Soil pressures below the allowable bearing capacity of 11.7 t/m² at −2.5 m
  • 47-page calculation report, with custom calculation templates for the walls and the tank pressure

Lessons Learned

In hydraulic structures, durability governs rather than strength. Crack control and the water table defined the reinforcement more than the ultimate moments, and modeling the wall with its actual support condition (pinned at the cover slab) significantly changed the moment distribution compared with a simple cantilever.

3D Model / Renders (3)

Structural model render 01 – Fire Protection Tank and Pump Room – Villa Rica
Structural model render 01 – Fire Protection Tank and Pump Room – Villa Rica
Structural model render 02 – Fire Protection Tank and Pump Room – Villa Rica
Structural model render 02 – Fire Protection Tank and Pump Room – Villa Rica
Structural model render 03 – Fire Protection Tank and Pump Room – Villa Rica
Structural model render 03 – Fire Protection Tank and Pump Room – Villa Rica

ETABS Analysis (3)

ETABS model 01 – Fire Protection Tank and Pump Room – Villa Rica
ETABS model 01 – Fire Protection Tank and Pump Room – Villa Rica
ETABS model 02 – Fire Protection Tank and Pump Room – Villa Rica
ETABS model 02 – Fire Protection Tank and Pump Room – Villa Rica
ETABS model 03 – Fire Protection Tank and Pump Room – Villa Rica
ETABS model 03 – Fire Protection Tank and Pump Room – Villa Rica